Little Creek Maple Farm

Our adventures around the homestead.

Potato & Onion Bin – Part 2

Part two of the Potato & Onion Bin Project, focuses on the doors and getting them installed, you can read about Part 1 here which focuses on the construction of the carcass of the potato & onion bin.

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With the size of the doors roughed out on scrap paper and some quick math to figure out the size of the wood door frames I was ready to start cutting some pine boards to width.  I set my table saw to 2-1/2” wide and ripped the stiles and rails for the doors.  After ripping the stock to width, I switched out my regular saw blade for the stacked dado set.  I used to blades for a 1/4” width.  I set the saw up to be centered in the middle of the 3/4” wide stock I was using and set the depth to 1/4” and created the dadoes in my door frame stock.

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A after cutting everything to length and creating some tongues on the short stile that would fit in the dado of the rails I did some dry fitting of the door assembly and notice my tin fronts where just a little too long and too tall.

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So I had to grab my metal shears and trim off some of the excess metal panel.

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That this was a pretty cool shot of the excess trimmings below…

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With everything fitting nicely after trimming the tin panels down to size I glued the doors together and gave them a quick sanding after they dried.  It is important to note that I made the doors slightly oversize of the openings they were going into so I could trim them to final size to fit.

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The doors for the potato bin are pretty straightforward to install using face mounted hinges.  And fortunately for me our potato bin is going to be painted so I can putty two small errors that I made.  The first you can see in the photo below that resulted when I was building the carcass and I skewed the board a smidge as I was cutting one of the dadoes in the side.  The second error you will see in later photos when I wasn’t paying attention to where I was laying out the last hinge and put it too close to the side and lining it up with the hinges on the first two doors.  Luckily for me a little putty and you will never know after it is painted.

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My method of installing the doors was pretty simple.  First I install the hinges on the carcass, make sure you pay attention so you hinges line up…  Second, I install the magnetic catch to the top of the opening for each door.  Third, I take a couple scrap pieces of wood that are 3/4” shorter than the depth of the carcass opening.  These will temporarily hold the door while I center the door in the opening crating a uniform gap around all sides of the door.

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When I get everything lined up perfectly I can flip the hinges over and fasten them into place with screws.

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With the door in place and hinges secured all that is left to do is layout and drill the holes for the pull.

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With everything back together it was time to bring the potato & onion bin back inside to see how it works with it’s surroundings.  Next up – a design meeting and discussion about the top.

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March 1, 2015 Posted by | Woodworking | , , , , , , , | 1 Comment

Potato & Onion Bin – Part 1

 

Potato & Onion Project 2015-01-11 007

Potato & Onion Project

 

So Wen put her order in for a potato, onion, and garlic bin from the wood shop.  Using Pinterest she found some inspiration from a Pin linking back to Ana Whites website, and after a few design review meeting I had my marching orders.  We decided on making 3 bins, and figured the opening for each of the bins should be 10” high by 16” wide inside dimensions and the depth of the carcass would be the width of a 1×12 piece of pine minus a 1/2” plywood back.

I started off with the cabinet carcass and took some 1×12 pine from the big box store and set up my stacked dado head cutter to cut some dados after adjusting for the depth on a piece of scrap.  I was lazy and kept all dados 3/4” wide for the shelves and the back panel.    For a little extra flair and to create faux legs I notched out the bottom of the 1×12’s.

Potato & Onion Project 2015-01-11 001

All the

Glue up was pretty easy after dry-fitting all the pieces together on the workbench.  With everything clamped up I double checked my measurements on the 1/2” thick plywood back panel and cut it to size.

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All of the pieces cut to size and the inside faces sanded prior to glue up below.  I glued all the 1×12 pieces together and clamped the carcass together.  After clamping I laid the carcass face down slid the plywood back in positions and squared up the cabinet and tightened down the clamps.  I screwed the back on so I could removed it later to make painting easier and I shot a few brads into the shelves from the sides for good measure.

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We moved the cabinet into it’s home to test drive the proportions and I think we nailed it.

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Potato & Onion Project

 

Up next some pre-planning on the ventilated doors, wood frame size, and a mesh that has a little more pop then chicken wire or hardware cloth…

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February 21, 2015 Posted by | Woodworking | , , , , , , , | 3 Comments

   

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